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Tailored Energy Services for Manufacturing Efficiency

The needs of the manufacturing industry are often overlooked; at BP Consulting, our experienced team specialises in delivering tailored energy services for manufacturers, exploring renewable energy solutions, and driving cost-efficiency and operational performance to new heights.

Understanding the energy needs and requirements of manufacturers.

At BP Consulting, we specialise in providing tailored energy services for manufacturing efficiency. Our Energy Consulting team have years of experience working with manufacturers to reduce their energy consumption, increase efficiency, and lower costs. We understand that energy management is a critical part of your operations, and optimising your energy use can have a significant impact on your bottom line. Contact our team today to discover how we can help you.

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Metering

From coordinating smart meter and half-hourly meter installations to managing your energy supply contracts, we are here to streamline the process for you and assist you in meeting your energy goals.

Reporting

Energy reporting is invaluable for manufacturers as it facilitates transparent monitoring of energy consumption, identifies efficiency opportunities, and ensures compliance with regulations, enabling informed decision-making.

Solar and Storage

Solar energy paired with storage solutions benefits manufacturers by providing a reliable and sustainable power source, reducing dependence on the grid, mitigating energy costs, and ensuring continuous production even during intermittent sunlight periods.

LED Lighting

In large manufacturing spaces, lighting can significantly contribute to energy consumption, making LEDs a cost-effective and sustainable solution.

Combined Heat and Power (CHP)

CHP can reduce manufacturers' energy costs and boosts their green-operations credibility by generating both heat and power from a single system, enhancing overall production.

Smart Technology Controls

By implementing IoT technologies, manufacturers can access real-time data and equipment controls, giving insight into usage and enhancing energy efficiency.

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Manufacturing currently accounts for 38% of all energy used worldwide.

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The manufacturing industry in the UK produced almost 75 million metric tons of carbon dioxide emissions in 2022.

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Industrial emissions have grown 70% since 1990.

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The UK has committed to carbon neutrality by 2050.

Services To Help You Optimise Energy In Your Manufacturing Facility

Our tailored energy services for manufacturing efficiency aim to reduce energy waste, help to achieve energy goals and net-zero objectives, as well as procuring competitive prices to lower overall costs.

Energy Auditing

Our energy auditing service helps manufacturers to identify areas of energy wastage and inefficiency. We use the latest technology and techniques to measure energy consumption and identify potential savings.​

Energy Management

Our team collaborates with your manufacturing facility to create a tailored energy management plan, covering key areas like site and meter data, contract issues, usage, and extra charges.

Energy Auditing

We can help you create an energy strategy that aligns with your individual needs as a manufacturer. This can include implementing data-collecting devices, optimising usage off-peak or even voltage optimisation to reduce costs and become more sustainable.

Energy Procurement

Finding the right energy contracts for your organisation is a time-consuming process, with a number of suppliers offering a variety of different tariffs. Let us help you procure a competitive price and assist with the ongoing management of your contract to optimise efficiency and your bottom line.

Helpful Links and Compliance for Manufacturers

As a leading energy consultancy for manufacturers, we understand the importance of staying ahead in a rapidly changing industry. Our goal is to equip you with timely, relevant insights to efficiently and sustainably manage your facility’s energy demands.

The CCL is an environmental tax on energy delivered to non-domestic users in the UK, designed to encourage energy efficiency. While most manufacturers are subject to the CCL, those that qualify under Climate Change Agreements (CCAs) can receive significant reductions. This enables manufacturers to lower their energy bills while demonstrating commitment to reducing carbon emissions.

MinMet is a relief from the Climate Change Levy (CCL) specifically for manufacturers in the mineralogical and metallurgical sectors. Manufacturers engaged in processes like mineral extraction or metal production may qualify, helping to reduce energy costs and maintain competitive pricing.

The Energy Savings Opportunity Scheme (ESOS) and Streamlined Energy and Carbon Reporting (SECR) are mandatory for larger manufacturers, requiring energy audits and public reporting of energy use and carbon emissions. ESOS provides insights into potential savings, while SECR mandates transparent reporting, supporting sustainability goals and compliance with regulatory standards.

Manufacturers aiming to lower carbon emissions may benefit from IETF, a funding allowance that supports energy-efficient improvements and carbon reduction initiatives. This financial incentive can be instrumental in offsetting costs for manufacturers investing in sustainable practices, from installing energy-efficient equipment to transitioning to renewable energy.

Though the BIS was restructured, it remains central to policy and grants related to innovation and efficiency in manufacturing. Today, it operates under the Department for Business and Trade, which offers guidance, financial support, and innovation grants tailored to help manufacturers boost efficiency, lower emissions, and invest in cutting-edge technologies.

Manufacturing Industries We Work With

The plastics sector, particularly in the UK, is targeting net zero emissions by 2040, with ambitious reductions expected by 2030. This goal is primarily driven by energy efficiency efforts, use of recycled materials, and the electrification of plastic injection moulding processes, which are known to account for 60-70% of a facility’s energy consumption. As one of the more energy-intensive industries in manufacturing, there is a massive importance of energy management systems to meet these sustainability targets.
Steel fabrication is one of the most energy-intensive sectors, with the UK steel industry aiming for net zero by 2050 and major emission cuts by 2035 through the use of electric arc furnaces and green hydrogen. The sector’s reliance on high-temperature processes and carbon-heavy production methods has led to UK steelmakers emitting approximately 12 million tonnes of CO₂ annually, contributing over 15% of UK industrial emissions. Globally, steel production accounts for about 7% of all industrial energy consumption, making it essential to prioritise energy-efficient and low-carbon technologies.
As the automotive industry shifts towards greener, more sustainable practices, car parts manufacturers face a pivotal opportunity to contribute to a cleaner future. With increased regulatory pressure, consumer demand for eco-friendly products, and the undeniable impact of climate change, the push toward sustainability is now more urgent than ever. The transportation sector is responsible for 25% of worldwide energy use, making it one of the most challenging sectors to align with proposed energy reduction goals.
The chemical manufacturing industry is working toward a net zero target by 2050, with key milestones for emissions reductions by 2035. The sector is implementing energy efficiency improvements, carbon capture and storage (CCS), and shifting to renewable feedstocks to reduce its large carbon footprint. The chemical industry ranks as the top energy-consuming sector within manufacturing and stands as the third-largest contributor to direct CO₂ emissions among industrial sub-sectors.
The textiles and paper industries are committed to achieving net zero by 2050, with an interim goal of reducing emissions by 30% by 2030. Efforts within these sectors are focused on energy-efficient machinery, minimising water usage, and transitioning to sustainable materials to curb their environmental impact. Textile manufacturing is estimated to contribute around 20% to global freshwater pollution, largely due to the dyeing and finishing processes involved in production.
The UK food and drink manufacturing sector, the country’s largest energy consumer, is aiming for net-zero emissions by 2040, focusing on strategies such as energy efficiency, renewable energy adoption, and reducing food waste. In the UK, the food and drink sector is the largest manufacturing industry, connected to a vast and intricate supply chain. Globally, food production consumes about 30% of energy and accounts for over a third of greenhouse gas emissions.
The glass and ceramics industries are on track to achieve net zero emissions by 2050. These energy-intensive sectors rely on high-temperature kilns, which drive significant energy use, but the adoption of electric furnaces and increased recycled content are helping to reduce their footprint. In the UK, glass and ceramics production consumes around 7,000 GWh of energy each year, making the sector a focal point for energy savings and carbon reductions.

Hear It From One Of Our Clients...

BP Consulting delivered outstanding savings for us by tailoring their contract strategy to achieve the desired 36-month term at a reduced rate. They organised an initial 12-month contract followed by a 24-month extension, allowing us to avoid the higher costs of a direct 36-month renewal and saving us more than £20k against the direct renewal offers we had received. Throughout the process, they kept me and the team fully updated, ensuring transparency and confidence at every stage.

During the energy crisis, this substantial saving was met with great satisfaction, highlighting BP’s commitment to cost-effective, client-focused solutions.

Office Manager

- UK Leading Manufacturer Of Steel Security Fencing

How Much Could You Save? Find Out Obligation-Free!

At BP Consulting, we are committed to providing our clients with high-quality energy consultancy services that deliver measurable results for manufacturers. If you’re looking to optimise energy use, improve efficiency, and reduce costs, we’re here to help!

Our experts will conduct a thorough assessment of your current energy consumption, identifying key areas for savings. Begin maximising your energy efficiency today—fill in the form below, and we will reach out to discuss your goals and how we can best support them.

Reduce Consumption

We can help you construct an energy strategy tailored to your organisation, and with additional energy management and efficiency measures, you could massively reduce your energy consumption.

Improve Efficiency

Through energy efficiency measures, such as HVAC assessments and IoT solutions, we work with your organisation to lower consumption and improve efficiency.

Save Costs

We secure competitive contracts for manufacturers; reducing consumption and implementing renewable solutions to reduce costs and promote sustainability.

Stay Informed With BP’s Updates For Manufacturers

Public Sector Decarbonisation Scheme (PSDS)

The Public Sector Decarbonisation Scheme (PSDS) is a UK government initiative designed to help public sector organisations reduce their carbon emissions and contribute to the country’s target of achieving net-zero greenhouse gas emissions by 2050. The scheme provides funding to support the installation of energy-efficient and low-carbon technologies in public sector buildings, including schools, hospitals, and local authority buildings.
Learn More About PSDS